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How Sublimation Works


Step 1: Preparation and Basecoat


  • The aluminum is cleaned and pretreated to ensure proper adhesion.​

  • A basecoat of superdurable polyester powder is electrostatically applied and cured at high temperature (about 210-220°C).​

  • This basecoat color determines the undertone of the final effect—light, warm, or walnut hues for wood simulations.​


Step 2: Film Application


  • A printed film, carrying the desired wood grain or pattern, is wrapped snugly around or vacuum-sealed onto the powder-coated aluminum.​

  • The film is infused with special heat-activated inks.​


Step 3: Sublimation and Pattern Transfer


  • With heat and pressure (using a specialized oven), the inks on the film sublimate—transitioning from solid to gas—and permanently transfer the pattern deep into the porous basecoat layer.​

  • When cooled, the film is removed, leaving behind a fade-resistant, highly detailed finish that’s part of the coating, not just a surface print.​


Why Matte Looks More Real


  • Real wood has a soft glow but almost never a mirror-like shine—matte and texture finishes best mimic this effect.​

  • Matte sublimated coatings scatter light, reducing gloss and making details like grains and pores appear more natural.​

  • Glossy finishes can look ‘plastic’ and show distracting reflections, whereas matte reduces glare and looks consistent from every angle, even outdoors.​


Maintenance and Longevity


  • Superdurable basecoat powders and deeply bonded transfers mean color and gloss loss from sun exposure is minimal, even in harsh UAE climates.​

  • Surfaces clean easily with rinse or mild soap and water, making long-term upkeep simple—no oils, sealing, or frequent refinishing required.​


Summary Table: Key Factors


Feature

Role in Sublimation

Realism/Effect

Basecoat

Determines background and undertones

Crucial for wood-like warmth​

Film

Transfers high-res pattern

Realistic grain and nuances​

Matte Finish

Diffuses light, no harsh shine

Best mimics natural wood​

Maintenance

Powder+ink layer = easy care

Only basic cleaning needed​


Sublimation is the go-to technology for architects and designers seeking the look of authentic wood, stone, or even custom metallics without the drawbacks of traditional materials—especially when a true-to-life matte finish is the design goal.



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